Services & Support

Transducerising Components — Strain Gauge Sensor Integration

At ITS-INDIA, we call it transducerising your component—applying advanced strain gauge technology directly to customer-supplied parts or systems. This enables precise measurement of static and dynamic forces, stresses, and loads without the need for bulky external sensors. Our transducerised solutions are widely used in mechanical engineering, R&D, automotive, aerospace, and industrial testing environments.

We offer full-service strain gauge application both in-house and on-site, supporting your testing programs from planning to execution.

On-Site Strain Gauge Installation & Data Acquisition

When parts can’t be shipped, ITS-INDIA brings its expertise to you. Our field engineers are equipped to handle complex sensor integration projects on-site with professionalism and precision.

Our on-site services include:

  • End-to-end project management and logistics
  • Sensor selection, sourcing, and calibration
  • Full installation and routing, including protective coatings
  • Integration with your data acquisition systems
  • Collaboration with your team or full independent execution

Testing & Measurement Applications

We support a wide range of mechanical and structural testing needs:

  • Design validation
  • Full-scale composite and structural testing
  • Live-load and fatigue monitoring
  • Coefficient of thermal expansion (CTE) studies
  • Stress/strain analysis (thermal, mechanical, residual)
  • Tension distribution measurement

Component Instrumentation

With extensive experience instrumenting customer-supplied components, ITS-INDIA supports testing for:

  • Durability and fatigue life
  • Tensile and compressive strength
  • Bending, crack propagation, and deformation
  • Impact and thermal loading scenarios

We also install supporting sensors including:

  • Accelerometers
  • Thermocouples and RTDs
  • Pressure and force sensors
  • Torque and shaft sensors

Our full-service offering covers gauge selection, placement strategy, wiring, signal conditioning, and data acquisition setup—ensuring test integrity and measurement reliability.

Extreme Environment Instrumentation

Strain measurement in harsh or extreme environments is one of our specialties. Drawing on decades of field knowledge, our team works with your engineers to design and implement customized instrumentation that withstands:

  • Elevated or cryogenic temperatures
  • High-pressure or fluid-filled conditions
  • High-vibration or rotating systems

We use advanced bonding and protection methods such as ceramic cement and Flame Spray to ensure sensor survival and accuracy.

Instrumentation Capabilities Include:

  • Foil, free-filament, semiconductor, and weldable strain gauges
  • Rake and probe assembly
  • Rotating machinery instrumentation
  • Bearing thrust, shaft torque, and air foil sensors
  • Slip ring and telemetry integration
  • Accelerometers and vibration transducers
  • Multi-sensor systems and routing with on-site splicing

Annual Maintenance Contracts (AMC)

ITS-INDIA offers reliable and responsive Annual Maintenance Contracts to ensure maximum uptime and optimal system performance.

Key AMC Features:

  • Tailored service packages with scheduled and on-demand visits
  • Preventive and corrective maintenance
  • System health checks with detailed diagnostic reports
  • Component-level service for electronic and mechanical subsystems
  • Support for vibration test systems, amplifiers, and auxiliary equipment
  • One-time service visits or contract-based periodic plans
  • Cost savings through coordinated, single-contract coverage

AMC Offerings Include:

  • System Health-Check Visit:
    A basic reliability check of key systems with a full performance report and recommendations.
  • On-Site Engineer Support:
    Ideal for critical testing phases requiring full-time technical assistance.
  • Preventive Maintenance Strip-Down:
    Complete disassembly, review, and restoration of mechanical systems to factory specs—based on test hours and usage profile.
  • Component-Level Service:
    In-house troubleshooting and repair of electronic modules, vibration system components, and more.

Whether you're looking to transducerise your components, maintain high-value test equipment, or execute complex strain testing projects, ITS-INDIA is your trusted engineering partner.

Precision. Reliability. Expertise. Delivered.